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WORKSHOP MANUAL 2011MY UC SERIES ENGINE 4JJ1 MODEL SECTION 6 Isuzu Motors Limited E Solutions Service Marketing Dept. ENGINE MECHANICAL 4JJ1 6A 1 SECTION 6A ENGINE MECHANICAL 4JJ1 TABLE OF CONTENTS ISUZU DIESEL ENGINE 4JJ1 . 6A 3 Disassembly . 6A 50 Service Precautions . 6A 3 Reassembly . 6A 52 Trouble Shooting 6A 8 Installation . 6A 53 Main Data and Specifications . 6A 13 Torque Specifications . 6A 55 Special Tools 6A 14 Special Tools 6A 55 Engine Assembly 6A 15 Valve Stem Seal and Valve Spring . 6A 56 Removal . 6A 15 Components . 6A 56 Installation . 6A 17 Removal . 6A 57 Special Tools 6A 19 Inspection . 6A 58 Engine Mount . 6A 20 Installation . 6A 59 Components . 6A 20 Special Tools 6A 60 Removal . 6A 21 Cylinder Head . 6A 61 Installation . 6A 21 Components . 6A 61 Torque Specifications . 6A 22 Removal . 6A 61 Special Tools 6A 22 Disassembly . 6A 69 Cylinder Head Cover 6A 23 Inspection . 6A 71 Components . 6A 23 Reassembly . 6A 76 Removal . 6A 24 Installation . 6A 77 Installation . 6A 25 Torque Specifications . 6A 88 Intake Manifold 6A 26 Special Tools 6A 88 Components . 6A 26 Piston and Connecting Rod . 6A 89 Removal . 6A 27 Components . 6A 89 Installation . 6A 28 Removal . 6A 89 Torque Specifications . 6A 30 Disassembly . 6A 90 Turbocharger and Exhaust Manifold 6A 31 Reassembly . 6A 94 Components . 6A 31 Installation . 6A 95 Removal . 6A 32 Torque Specifications . 6A 97 Inspection . 6A 34 Special Tools 6A 97 Installation . 6A 35 Flywheel . 6A 98 Torque Specifications . 6A 38 Components . 6A 98 Timing Gear Train . 6A 39 Removal . 6A 98 Components . 6A 39 Inspection .6A 100 Removal . 6A 40 Installation .6A 100 Disassembly . 6A 42 Torque Specifications .6A 102 Reassembly . 6A 42 Special Tools 6A 102 Inspection . 6A 43 Gear Case Assembly .6A 103 Installation . 6A 44 Components .6A 103 Torque Specificatio
Standard Features
- Displacement: 3.0 L
- Turbocharged or turbocharged charge air cooled (CAC)
- Fuel consumption: .355 LB/HP-HR
- SAE 3 flywheel housing
- Electric self-priming fuel lift pump
- 12V or 24V electronics
- Glow plug starting aid
- High angularity oil pan
- 500-hour service intervals
- 5-year / 5,000-hour limited warranty*
*Years or hours of service, whichever comes first. Please see your authorized Isuzu distributor or dealer for warranty and other details.
![Isuzu Workshop Repair | Owners Manuals (100% Free) Isuzu Workshop Repair | Owners Manuals (100% Free)](https://i.ytimg.com/vi/FRQTFB1kdSE/hqdefault.jpg)
Available Current Tier Certified Models
Displacement | 3.0L (183.1 cu in) |
Cylinders | 4 |
Cycle | 4 Stroke |
Cooling System | WATER COOLED (RECOMMENDED O.A.T.) |
Valvetrain | OHV |
Injection | DIRECT INJECTED |
Aspiration | TURBOCHARGED |
Fuel | DIESEL |
Dry Weight | 322kg (709.9lbs) |
Coolant Capacity (Block) | 6.0L (6.3 qt.) |
Oil Capacity | 15.0L (15.9 qt.) |
Horsepower | 52 KW (70 HP) @ 2000 RPM Variable |
Dimensions - L x W x H | 911mm x 754mm x 847mm (35.9in x 29.7in x 33.3in) |
Emissions | U.S. EPA Final Tier 4 |
Displacement | 3.0L (183.1 cu in) |
Cylinders | 4 |
Cycle | 4 Stroke |
Cooling System | WATER COOLED (RECOMMENDED O.A.T.) |
Valvetrain | OHV |
Injection | DIRECT INJECTED |
Aspiration | TURBOCHARGED CHARGED AIR COOLED |
Fuel | DIESEL |
Dry Weight | 322kg (709.9lbs) |
Coolant Capacity (Block) | 6.0L (6.3 qt.) |
Oil Capacity | 15.0L (15.9 qt.) |
Horsepower | 70.8 KW (95HP) @ 1800 RPM Constant |
85.7 KW (115 HP) @ 2200 RPM Variable | |
Dimensions - L x W x H | 911mm x 754mm x 847mm (35.9in x 29.7in x 33.3in) |
Emissions | U.S. EPA Final Tier 4 |
EU Stage V is available |
Displacement | 3.0L (183.1 cu in) |
Cylinders | 4 |
Cycle | 4 Stroke |
Cooling System | WATER COOLED (RECOMMENDED O.A.T.) |
Valvetrain | OHV |
Injection | DIRECT INJECTED |
Aspiration | TURBOCHARGED |
Fuel | DIESEL |
Dry Weight | 322kg (709.9lbs) |
Coolant Capacity (Block) | 6.0L (6.3 qt.) |
Oil Capacity | 15.0L (15.9 qt.) |
Horsepower | 52 KW (70 HP) @ 2000 RPM Variable |
Dimensions - L x W x H | 911mm x 754mm x 847mm (35.9in x 29.7in x 33.3in) |
Emissions | U.S. EPA Final Tier 4 |
![Manual Manual](https://i.pinimg.com/originals/8e/a5/a3/8ea5a3682f5695c9873706b6753e1a2d.jpg)
Displacement | 3.0L (183.1 cu in) |
Cylinders | 4 |
Cycle | 4 Stroke |
Cooling System | WATER COOLED (RECOMMENDED O.A.T.) |
Valvetrain | OHV |
Injection | DIRECT INJECTED |
Aspiration | TURBOCHARGED CHARGED AIR COOLED |
Fuel | DIESEL |
Dry Weight | 322kg (709.9lbs) |
Coolant Capacity (Block) | 6.0L (6.3 qt.) |
Oil Capacity | 15.0L (15.9 qt.) |
Horsepower | 70.8 KW (95HP) @ 1800 RPM Constant |
85.7 KW (115 HP) @ 2200 RPM Variable | |
Dimensions - L x W x H | 911mm x 754mm x 847mm (35.9in x 29.7in x 33.3in) |
Emissions | U.S. EPA Final Tier 4 |
EU Stage V is available |
Standard Features
- Displacement: 3.0 L
- Turbocharged or turbocharged charge air cooled (CAC)
- Fuel consumption: .355 LB/HP-HR
- SAE 3 flywheel housing
- Electric self-priming fuel lift pump
- 12V and 24V available
- Glow plug starting aid
- High angularity oil pan
- 500-hour service intervals
- 5-year / 5,000-hour limited warranty*
*Years or hours of service, whichever comes first. Please see your authorized Isuzu distributor or dealer for warranty and other details.
Available LRC Models
Displacement | 3.0L (183.1 cu in) |
Cylinders | 4 |
Cycle | 4 Stroke |
Cooling System | WATER COOLED (RECOMMENDED O.A.T.) |
Valvetrain | OHV |
Injection | DIRECT INJECTED |
Aspiration | TURBOCHARGED OR CHARGED AIR COOLED NATURALLY ASPIRATED |
Fuel | DIESEL |
Dry Weight | 320kg (705.5lbs) |
Coolant Capacity (Block) | 6.0L (6.3 qt.) |
Oil Capacity | 15.0L (15.9 qt.) |
Horsepower | 50 - 75.3 kW (67 - 101 HP) @ 1800 RPM Constant |
62.6 - 97.7 kW (84 - 131 HP) @ 2500 RPM Variable | |
Dimensions - L x W x H (4JJ1T) | 884mm x 748mm x 847mm (34.8in x 29.4in x 33.3in) |
Dimensions - L x W x H (4JJ1X) | 884mm x 748mm x 847mm (34.8in x 29.4in x 33.3in) |
Emissions | U.S. EPA Tier 3 |
EC Stage II |
See Full List On Engine.od.ua
Displacement | 3.0L (183.1 cu in) |
Cylinders | 4 |
Cycle | 4 Stroke |
Cooling System | WATER COOLED (RECOMMENDED O.A.T.) |
Valvetrain | OHV |
Injection | DIRECT INJECTED |
Aspiration | TURBOCHARGED OR CHARGED AIR COOLED NATURALLY ASPIRATED |
Fuel | DIESEL |
Dry Weight | 320kg (705.5lbs) |
Coolant Capacity (Block) | 6.0L (6.3 qt.) |
Oil Capacity | 15.0L (15.9 qt.) |
Horsepower | 50 - 75.3 kW (67 - 101 HP) @ 1800 RPM Constant |
62.6 - 97.7 kW (84 - 131 HP) @ 2500 RPM Variable | |
Dimensions - L x W x H (4JJ1T) | 884mm x 748mm x 847mm (34.8in x 29.4in x 33.3in) |
Dimensions - L x W x H (4JJ1X) | 884mm x 748mm x 847mm (34.8in x 29.4in x 33.3in) |
Emissions | U.S. EPA Tier 3 |
EC Stage II |
Strengthen your brand with an Isuzu engine and Isuzu genuine add-on components. Isuzu accessories, backed by our Isuzu nameplate, are engineered specifically for your Isuzu engine. In today’s global climate, customizing an Isuzu engine with factory components yields a high return in customer service, support, and satisfaction, no matter where the final product resides. Lords of the fallen easy mode.
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ISUZU Engine Manuals & Parts Catalogs
- Cooling system
- Air Cleaner
- Exhaust system
- Front and rear mounts
- Skid base
- Instrument panel & extension harness
- Custom power unit